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The specifications of nickel titanium alloy wire (NiTi) mainly revolve around six dimensions: size, tolerance, composition, performance, surface, and standards, covering medical, industrial, precision electronics, and other scenarios. The following is a complete specification system.
1、 Core size specifications
(1)Diameter range (Φ)
Microfilaments/medical grade: 0.0127mm~1.0mm (commonly used for nerve interventions, stents, and guide wires, 0.02~0.5mm)
Conventional industrial grade: 1.0mm~3.0mm (sensors, fasteners, drive components)
Large diameter/customized: 3.0mm~7.0mm (tooling, structural components)
(2)Diameter tolerance
| Diameter range (mm) | Tolerance (mm) |
| 0.0127~0.05 | ±0.0005~±0.004 |
| 0.05~0.25 | ±0.005 |
| 0.25~0.35 | ±0.007 |
| 0.35~1.00 | ±0.010 |
| 1.00~2.00 | ±0.015 |
| 2.00~4.00 | ±0.020 |
(3)Flat wire/irregular wire
Thickness: starting from 0.013mm, width: starting from 0.05mm, with stricter tolerances
Length: Plate mounted 50/100/500/1000m, straight wire 100/200/500mm, customizable for several kilometers

2、 Chemical Composition (Medical/Standard Grade, ASTM F2063/GB 24627)
Ni: 54.5% to 57.0%, Ti: balance (43% to 45.5%)
Impurity control (wt%):
C ≤ 0.05,O ≤ 0.05,N ≤ 0.01,H ≤ 0.002
Fe, Cr, Co, Cu, etc. ≤ 0.05-0.1
3、 Key Performance Specifications
(1)Functional characteristics (core)
Super elasticity: strain of 8% to 10%, residual deformation after unloading ≤ 0.5%, recovery rate ≥ 98%
Shape memory: Phase transition temperature (Af) -50 ℃~150 ℃, commonly used 0 ℃~40 ℃, accuracy ± 1 ℃
Fatigue life: ≥ 1 × 10 ⁶ times (2% strain), medical stents can reach 380 million times
(2)Mechanical properties (typical)
Tensile strength (UTS): 1300-1500MPa (medical), ≥ 920MPa (industrial)
Yield strength: ≥ 480MPa (4% platform stress)
Elongation rate: ≥ 10%
Hardness: HV ≥ 350
(3)Surface and Corrosion Resistance
Roughness: Ra ≤ 0.4 μ m (medical polishing)
Surface state: Black oxidation, light oxidation, bright, super bright, passivated, acid washed
Corrosion resistance: Salt spray ≥ Grade 8, in compliance with ISO 10993 biocompatibility
4、 Execution standards
International: ASTM F2063 (Nickel Titanium Alloy Wire for Medical Devices)
China: GB/T 24627-2023 (Nickel titanium alloy processed materials for surgical implants)
Other: ASTM F2516, ISO 5832-5
5、 Common applications and corresponding specifications
Medical intervention: Φ 0.02-0.5mm, tolerance ± 0.003-0.005, Af 10 ± 7 ℃, hyperelastic
Orthopedics/Orthodontics: Φ 0.5-1.5mm, shape memory, Af 30-40 ℃
Industrial sensor: Φ 1.0-3.0mm, high fatigue, stable phase transition temperature
Precision drive: Φ 0.1-2.0mm, super elastic, low residual deformation
Huizhou Pengchengrui provides nickel titanium memory alloy wire materials with diameters of 5mm, 6mm, and 0.02mm, available in three delivery states: black (with oxide layer), frosted acid wash, and mirror finish. We have the ability of deep processing and manufacturing, product molding, and solving technical problems for customers.